Nanoscale thin film corrosion barriers enabled by multilayer polymer clay nanocomposites
In this paper, we describe the immersion corrosion resistance of multilayer polymer-clay nanocomposite (PCN) barrier thin films coated on low carbon steel. Deposited using a Layer-by-Layer (LbL) self-assembly process and only a few hundred nanometers thick, the thin film polymer clay nanocomposites (PCN) exhibited excellent corrosion barrier properties, comparable to coatings that are orders of magnitude thicker. PCN barrier thin films comprising up to 60 “bilayers” of polyethyleneimine and exfoliated montmorillonite were coated onto steel coupons and immersed in high salinity water for up to 7 days to evaluate barrier film corrosion resistance. PCN film performance is shown to bemore »